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Crayonbot Design and Construction
 
These were the first notes I made when I started thinking about building a drawing robot. The pull/pull cable drawing in the middle and the clamping gripper in the lower left made it into the final design.
 
The crayon gripper works very well, but has a very narrow range of pen diameters that it works with. It attaches and detaches from the robot arm easily. It's covered in more detail on the next page.
 
Connecting the servo motor shafts to the moving parts using peanut butter jar lids and picture hanger wire converts angular shaft rotation to linear motion. With this design, one degree of shaft rotation equals one unit of movement along the X and Y axis at any point in the motor's travel. This greatly simplified the motion control software.
 
A spring with about 16 oz of pull on one of the wires keeps the wires taut, which eliminates backlash and gives good repeatable positioning. A 180 degree servo and jar lid diameters of 3.25" gave about 5" of travel with positional resolution better than 1/32".
 
A larger diameter pulley on the drawing table and a smaller one on the robot arm gives a rectangular drawing area of about 4.5"x6".
 
A tin can with a larger diameter than the turret shaft pulley sacrifices positional resolution, but allows the turret to rotate fully 90 degrees perpendicular to the X axis on both sides. I could add a 2nd rack of colors on the other side if I wanted to.
 
The spindle motor from a dead hard drive made an excellent turret bearing. Hard drive salvage!